Steel is an alloy, made from Iron and other elements. Used in every aspect of building, steel has often been one of the most common materials found on a commercial construction site, and is now often incorporated into residential builds. While the initial creation of steel can be an energy-intensive process compared to a metal like Zinc, the recyclability and availability of the metal alloy means that most of the steel we use today is made from recycled material rather than new. In fact, steel is the most recycled material on the planet, making it an incredibly green building material to work with. When compared to other metals, steel is also the least expensive. While also being a commodity, steel is often priced at a much lower rate than Aluminum, Zinc or Copper. This makes steel both affordable and available at a greater amount than the other metals.
Galvanized Steel is actually created by using a layer of Zinc to protect an inner layer of steel from corrosion. This coating helps extends the life of a steel panel and slow the corrosion process. Galvanized Steel is the most common form of Steel Roofing material.
The two most popular coating thicknesses for Galvanized steel are designated G-60 and G-90. The number in the designation refers to the total amount of zinc contained on both sides of the surface of the steel panel. A substrate surface with G-60 thickness contains 0.6 ounces of zinc per square foot of steel panel surface, while a substrate surface with G-90 thickness would contain 0.9 ounces of zinc.
The Galvanized substrate is measured and designated by the amount of zinc that is applied to the base steel. The amount of thickness of the zinc coating translates into a greater amount of protection against corrosion of the panel.
The number in the designation refers to the total amount of zinc contained on both sides of the surface of the steel panel. A substrate surface with G-60 thickness contains 0.6 ounces of zinc per square foot of steel panel surface, while a substrate surface with G-90 thickness would contain 0.9 ounces of zinc.
In general, the thickness of the G-90 is use for the Galvanized Panel that will be exposed to the exterior elements.
Galvalume Steel
Galvalume Steel is similar to Galvanized, but rather than using a primarily Zinc coating, Galvalume uses a combination of Aluminum and Zinc. The Aluminum better protects against corrosion in certain environments than Galvanized, and also provides a smaller, smoother spangle for a more uniformed appearance. Because of its Aluminum qualities, Galvalume offers better surface protection than Galvanized, but is vulnerable to scratches or cut edges.
Galvalume is the trade name for a patented steel product, which has a resistance to corrosion, which consists of an alloy containing aluminum, zinc and silicon. As the Galvanized, as thicker, the amount of coating, the mayor will be the amount of corrosion protection for the Galvalume steel panel. Galvalume is also produced using the hot dip method to apply the steel-based coating. The two most popular coating thicknesses for Galvalume steel are designated AZ-50 and AZ-55. The number in the designation represents the thickness of the coating on both sides of the surface of the steel panel. The coating thickness AZ-55 has a thickness of 0.0018 "while the coating thickness AZ-50 has a thickness of 0.0016".
Both coating thicknesses (AZ-55 and AZ-50) are composed of 55% aluminum, 43.40% zinc alloy and 1.60% silicon. The main purpose of the added Silicon is to minimize the growth of brittle inter-metallic layers that form when the product is being coated. In addition, without the addition of Silicon the Galvalume steel could not be produced by the hot dip method. Galvalume steel shares forming qualities with galvanized steel. However, there are applications where Galvalume steel can not be used. Typically, AZ-55 was used for the Galvalume Panel while AZ-50 was used for the Galvalume Painted Panel.